167041 - AF-40K Guide

Product Manual (PDF)

Your Systems Operations will help you keep your AF-40K functioning to it fullest capacity. If you have any questions you can contact us at 1-800-752-5582 or email us at WeCare@WattsWater.com and we will get back with you as soon as possible.

 

Parameters

System Recharge Cycles (9-Cycle Operation)

KeyPad Buttons

Things You Might Need To Know

Accessing History Values

Power Loss Memory Retention

Variable Reserve Function

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    Parameters

    These water softener systems have been tested by WQA and conform to NSF/ANSI 44 for specific performance claims as verified and substantiated by test data. The rated salt efficiency's below were also determined in accordance with NSF/ANSI 44 and are only valid at the salt dosage referenced below. An efficiency rated water softener is a demand initiated regeneration (DIR) softener which also complies with specific performance specifications intended to minimize the amount of regenerant brine and water used in its operation.

    Efficiency rated water softeners shall have a rated salt efficiency of not less that 3350 grains of total hardness exchanged per pound of salt (based on NaCl equivalency) (477 grams of total hardness exchanged per kilogram of salt), and shall not deliver more salt than its listed rating. The rated efficiency of the water softener, the salt dosage at that efficiency, the capacity at that salt dosage and that of the efficiency is only valid at the stated salt dosage. Efficiency is measured by a laboratory test described in NSF/ANSI 44. The test represents the maximum possible efficiency the system can achieve.

    Operational efficiency is the actual efficiency achieved after the system has been installed. It is typically less than the efficiency due to individual application factors including water hardness, water usage, and other contaminants that reduce the water softener’s capacity.

    Caution - These systems are not intended to be used for treating water that is micro-biologically unsafe or of unknown quality without adequate disinfection before or after the system. Refer to the Installation and Service for Set-Up and Programming Instructions. Contact your local Premier dealer for parts and service.

    Note - Important Notice: For conditions of use, health claims certified by the California Department of Public Health and replacement parts, see product data sheet

  • Parameter Rating
    Rated Service Flow (GPM) 11.0
    Pressure Drop at Rated Service Flow Rate (PSID) 15.0
    Capacity (grains @ lb of salt) 18,143 @ 4.12 | 33,809 @ 12.97 | 41,386 @ 20.0
    Rated Efficiency (grains/lb Salt @ lb of salt) 4,400 gr/lb salt @ 4.12 lbs
    Max Flow Rate During Regeneration (GPM) 2.7
    Indion 225 NaF Ion Exchange Resin (Cu Ft) 1.25
    Tank size 10" x 35"
    Backwash - GPM 2.7
    Rapid Rinse/purge - GPM 2.7
    Operating Pressure 20 -125 psi | 1.4 – 8.8 kg/Centimeter2
    Operating Temperature 35°F-100°F(1.7°C–38°C)
    Acceptable Salt Type: Sodium Chloride – Pellet

    All Systems above tested at 35 psi +/- 5 psi, pH of 7.5 +/- 0.5, Capacity Testing Flow Rate = 50% of the rated service flow rate for the various size systems.

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    System Recharge Cycles (9-Cycle Operation)

    Service (Down-Flow) - Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the water. The water is conditioned as it passes through the resin bed.

    Brine Refill - Water is directed to the salt tank at a controlled rate, to create brine for the next recharge.

    Brine Prep (Dissolve Salt) - After the refill cycle fills the salt tank with water, this cycle allows time for the salt to dissolve into the water.

    Backwash 1 (Up-Flow) - The flow of water is reversed by the control valve and directed down the riser tube and up through the resin bed. During the backwash cycle, the bed is expanded and debris is flushed to the drain.

    Brine Draw (Down-Flow) - The brine draw cycle takes place during the slow rinse cycle. The control directs water through the brine injector and brine is drawn from the salt tank. Brine draw is completed when the air check in the salt tank closes.

    Slow Rinse (Down-Flow) - The brine is directed down through the resin bed and up through the riser tube to the drain. The hardness ions are displaced by sodium ions and are sent to the drain. The resin is recharged during the brine cycle.

    Re-Pressurize Cycle (Hard Water By-Pass Flapper Open) - This cycle closes the flappers for a short time to allow the air and water to hydraulically balance in the valve before continuing the recharge.

    Fast Rinse 1 (Down-Flow) - The control directs water down through the resin bed and up through the riser tube to the drain. Any remaining brine residual is rinsed from the resin bed.

    Backwash 2 (Up-Flow) - The flow of water is reversed by the control valve and directed down the riser tube and up through the resin bed. During the backwash cycle, the bed is expanded and debris is flushed to the drain.

    Fast Rinse 2 (Down-Flow) - The control directs water down through the resin bed and up through the riser tube to the drain. Any remaining brine residual is rinsed from the resin bed.

    AF-40K System Recharge

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    KeyPad Buttons

    Time of Day - Press and release to display the time of day for five seconds. Press button again while current time is displayed to increment the time 1 minute. Press and hold for two seconds to rapidly increment the time.

    Salt Amount - Press and release to display the current salt setting for five seconds. There are three salt settings; HC (High Capacity), SD (Standard Capacity) and HE (High Efficiency). Press the button again while the salt setting is displayed to change the setting. HC - This setting maximizes the system capacity between recharges and will also use the most salt. This setting can be used if you have high water hardness or high water usage. SD - This setting uses moderate amount of salt and provides a medium amount of water between recharges. This setting can be used for moderate water hardness or water usage. HE - This setting minimizes salt usage for a recharge (uses the least amount of salt) and provides the least amount of water between recharges. This setting can be used if you have low water hardness or low water usage.

    Water Hardness - Press and release to display the current hardness setting for five seconds. Press button again while current setting is displayed to increment the hardness by one. Press and hold for two seconds to rapidly increment the hardness setting. A hardness setting too high will cause the system to recharge more often and use more salt and water than what is needed to condition your water. A hardness setting too low will cause the system to recharge less often. The system may pass hard water shortly before it recharges.

    Recharge - Press and release to initiate a recharge. A recharge will start at the next scheduled time of recharge (00:00). A flashing Regen symbol will be displayed. To stop a manual recharge press and release the recharge button a second time. To start an immediate recharge, press and hold the recharge button for three seconds. A solid Regen symbol will be displayed. The time display will show the amount of time left in the recharge cycle. During a recharge cycle (the recharge icon is on steady), a second manual (delayed) recharge may be called for. Press the recharge button and release. To stop a second manual recharge press and release the recharge button a second time. During a recharge cycle (the Regen icon on steady), a second manual (immediate) recharge may be called for. Press the recharge button a second time for three seconds. A second immediate recharge can not be stopped.

    Note - If a button is not pushed for five seconds, the controller returns to normal operation mode. Pushing the recharge button immediately.

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    Things You Might Need To Know

    When the controller is first plugged in, it may display a flashing hourglass and the message Err 3, this means that the controller is rotating the camshaft to the home position.

    The preset default time of recharge is 12:00 am. Controller is programmed to recharge if a recharge has not taken place in the last 15 days. This setting cannot be changed. Make sure control power source is plugged in. The Transformer should be connected to a non-switched power source.

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    Accessing History Values

    The Premier control features a review level that displays the operation history of the system. This is a great troubleshooting tool for the control valve. To access history values, press Recharge followed by the Salt Amount button and hold for 3 seconds to view the Diagnostic Codes.

    Note - If a button is not pushed for 30 seconds the controller will exit the history table.

    Press the Time of Day button to increment through the table. When the desired code is reached, Press the Salt Amount button to display the value. When the Salt Amount button is pressed to view H2 the current flow rate will be displayed but not updated. Continue to press and release the Salt Amount button every 5 seconds to update the display. The flow icons on the display will flash when there is flow thru the softener.

     

  • Code Description
    H1 Days Since Last Recharge
    H2 Current Flow Rate
    H3 Current Day Of Week
    H4 Water Used Today Since 0200
    H5 Water Used Since Last Recharge
    A1 Average Water Usage For Day 0
    A1 Average Water Usage For Day 1
    A2 Average Water Usage For Day 2
    A3 Average Water Usage For Day 3
    A4 Average Water Usage For Day 4
    A5 Average Water Usage For Day 5
    A6 Average Water Usage For Day 6
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    Power Loss Memory Retention

    The Controllers Feature Battery-Free Time and Date Retention during the loss of power. This is designed to last a minimum of 8 hours depending on the installation. The controller will continue to keep time and day in dynamic memory while there is no AC power. The Controller will Not track water usage in the event of a power failure. All programmed parameters are stored in the static memory and will not be lost in the event of a power failure. These settings are maintained separately from the time and day settings.

    The Controller uses a standard 12-volt AC 50/60 Hz motor. Information entered or calculated by the controller is stored in two different ways. A Static Memory will store user programmed values Salt setting, Hardness setting, Daily Averages (History Values). A Dynamic Memory with an 8 hour retention will store the Time of Day and Today's Water Used

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    Variable Reserve Function

    The Metered-Demand Volumetric Controller is designed to have a variable reserve feature. This feature automatically adjusts the reserve to the end-user’s water usage schedule. A variable reserve saves salt and water by only regenerating when absolutely necessary, and ensures enough soft water for typical high-water usage days. Each day the controller reviews the last four weeks of water usage for the same day of the week to determine if the remaining capacity is adequate for the next day of the week. If the remaining capacity is not adequate, it will initiate an automatic recharge.

    Note - Water flow to the valve can be turned on or By-Passed when the Controller is powered up for the first time.

Your AF-40K System Diagrams will help you keep your Water Softener functioning to it fullest capacity. If you have any questions you can contact us at 1-800-752-5582 or email us at WeCare@WattsWater.com and we will get back with you as soon as possible.

 

Tank Assembly Diagram

Valve Assembly Diagram

Brine Well Assembly Diagram

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    Tank Assembly Diagram

    AF-40K Tank Assembly

     

  • Diagram Number Part Number Description
    1 367023 Tank Brine
    2 213126 Housing
    3 313012 Lid
    4 367202 Latch
    5 167028 Controller, AF-40K
    6 367026 Resin Tank
    7 367203 Brine Tube Assembly
    8 249033 Clamp, Resin Tank
    9 249035 Clamp, Float Tube
    10 116181 Valve Assembly w/By-Pass and Connectors
    11 246068 Housing Mounting Screws
    12 367204 Lower Distributor Assembly 10x35 Tank
    13 367205 Upper Basket
    14 367206 Conditioning Resin
    15 367207 Retainer, Brine Tank
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    Valve Assembly Diagram

    AF-40K Valve Assemble

     

  • Diagram Number Part Number Description
    1 367208 Assembly, Premier Controller Cover
    2 116182 Valve Body Assembly, Volumetric Includes Item #18
    3 367209 Valve Disc Kit
    4 367210 Top Plate
    5 125139 Female Elbow, ⅜ NPT to ⅜ Tubing
    6 146034 Screw, Top Plate
    7 367211 Spring, Top Plate
    8 367212 Camshaft, Refill First
    9 367213 Yoke, Camshaft
    10 146036 Screw, Yoke
    11 270341 368 Valve Motor/Optical Sensor Assembly
    12 367214 Injector Cap Assembly
    13 367215 “J” Injector, Lt Blue, 10" Tank
    13-A 367216 Screen
    13-B 367217 “J” Injector w/O-rings
    14 622013 Assembly, Refill Cont, 0.33 GPM
    15 622014 Ball, Backwash, Brine Refill Controller
    16 252229 O-Ring, Tank
    17 252230 O-Ring, Riser
    18 367218 Meter Assembly
    21 258261 Assembly, Sensor Cable
    20 252231 Kit, O-Ring, Manifold
    21 116183 By-Pass
    21-A 367224 Main Assembly
    21-B 367219 Retainer, Manifold
    21-C 228305 Clips Retainer
    21-D 252232 Kit, O-Ring Manifold
    22 622015 Kit, Drain Line Flow Control
    22-A 622016 Flow Control w/O-Ring and Clip Drain Line and Ball
    23 258100 120 VAC, 60 Hz, N. America Plug
    24 125154 Connector Assembly, 1" NPT, Plastic, w/O-Ring and Clip Retainer
    25 125155 Fitting, Drain Line, 90°, ½" NPT, ½" Tube
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    Brine Well Assembly Diagram

    AF-40K Tank Assembly

     

  • Diagram Number Part Number Description
    1 367220 Brine Well w/Slots
    2 116184 Sfety Brine Valve
    3 228306 Grommet
    4 400080 Tubing, ⅜" x 16" Long
    5 367221 Cap, Brine Well 4" Dia. (Caplug STP-4)
    6 367222 Brine Float w/One Grommet (As purchased)
    7 367223 Air Check Assembly
    8 231049 Tubing Insert, Brass

Watts Premier's Warranty is meant to protect our customers from any unexpected defects in workmanship. If you have any questions regarding your warranty you can contact us at 1-800-752-5582 or email us at WeCare@WattsWater.com and we will get back with you as soon as possible.

  • What Your Warranty Covers

    Premier warrants to the original owner, that under normal use: Fiberglass mineral tanks and brine tanks for water softeners will be free from material defects in materials and workmanship for Ten (10) Years from the date of purchase. The control valve electronic controller, valve bodies and internal valve parts (not including brine injectors) for water softeners will be free from material defects in materials and workmanship for Five (5) Years from the date of purchase. Additional parts for water softeners not mentioned above will be free from material defects in materials and workmanship for Two (2) Years from the date of purchase. Any replacement products furnished will be free from material defects in materials and workmanship for the remainder of the original warranty period.

  • How To Obtain Warranty Service

    For warranty service, when in Canada call (905) 332 4090, in US call (800) 752-5582 or (480) 675-7995 for documentation and a return authorization number. All claimed defective product or parts must: (1) be authorized for return by Premier with a Return Goods Authorization number (2) include proof of the purchase date of the product or part (3) be returned to Premier prior to the expiration of the applicable warranty period, at the customer's expense, shipment pre-paid, (4) be accompanied by a letter detailing the problem experienced. Include your name, address and your return authorization number, model number and serial number of the system. If a defect in workmanship or materials in a product or part covered by the warranty should arise, Premier at its sole discretion, will repair or replace the defective product or part.

  • What This Warranty Does Not Cover

    This warranty does not cover: (1) water softening resin (2) damage due to lightning or other conditions beyond the control of Premier (3) defects not reported within the above-stated time periods, (4) items manufactured by other companies, (5) problems arising from failure to comply with Premier instructions, (6) problems or damage arising from acts of nature, abuse, misuse, negligence or accident (7) problems or damage resulting in whole or in part from alteration, modification, repair or attempted alteration, modification or repair by any party other than Premier or a Premier authorized dealer (8) noncompliance with applicable codes/ ordinances.

    This warranty does not cover any equipment that is relocated from the site of its original installation. This warranty does not cover any charges incurred due to professional installation. This warranty does not cover any equipment that is installed or used outside the United States of America and Canada.

  • Limitations and Exclusions

    Watts Premier Will Not Be Responsible For Any implied Warranties, Including Those of Merchant-ability and Fitness for a Particular Purpose. Watts Will Not Be Responsible for Any Incidental or Consequential Damages, Including Travel Expense, Telephone Charges, Loss of Revenue, Loss of Time, Inconvenience, Loss of Use of the Equipment and Damage Caused by this Equipment and its Failure to Function Properly. This Warranty Sets Forth All of Watts Premier's Responsibilities Regarding This Equipment.

  • Other Conditions

    If Watts Premier chooses to replace the equipment, Watts Premier may replace it with reconditioned equipment. Parts used in repairing or replacing the equipment will be warranted for 90 days from the date the equipment is returned to you or for the remainder of the original warranty period, whichever is longer. This warranty is not assignable or transferable.

  • Your Rights Under State Law

    Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply. This warranty gives you specific legal rights, and you may have other legal rights which vary from state to state.

    WARNING - This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. For more information: www.watts.com/prop65